Tailoring stiffness of deployable origami structures

Origami has gained popularity in science and engineering because a compactly stowed system can be folded into a transformable 3D structure with increased functionality. Origami can also be reconfigured and programmed to change shape, function, and mechanical properties. In this thesis, we explore origami from structural and stiffness perspectives, and in particular we study how geometry affects origami behavior and characteristics. Understanding origami from a structural standpoint can allow for conceptualizing and designing feasible applications in all scales and disciplines of engineering. We improve, verify, and test a bar and hinge model that can analyze the elastic stiffness, and estimate deformed shapes of origami. The model simulates three distinct behaviors: stretching and shearing of thin sheet panels; bending of the flat panels; and bending along prescribed fold lines. We explore the influence of panel geometry on origami stiffness, and provide a study on fold line stiffness characteristics. The model formulation incorporates material characteristics and provides scalable, and isotopic behavior. It is useful for practical problems such as optimization and parametrization of geometric origami variations. We explore the stiffness of tubular origami structures based on the Miura-ori folding pattern. A unique orientation for zipper coupling of rigidly foldable origami tubes substantially increases stiffness in higher order modes and permits only one flexible motion through which the structure can deploy. Deployment is permitted by localized bending along folds lines, however other deformations are over-constrained and engage the origami sheets in tension and compression. Furthermore, we couple compatible origami tubes into a variety of cellular assemblages that can enhance mechanical characteristics and geometric versatility. Practical applications such as deployable slabs, roofs, and arches are also explored. Finally, we introduce origami tubes with polygonal cross-sections that can reconfigure into numerous geometries. The tubular structures satisfy the mathematical definitions for flat and rigid foldability, meaning that they can fully unfold from a flattened state with deformations occurring only at the fold lines. From a global viewpoint, the tubes do not need to be straight, and can be constructed to follow a non-linear curved line when deployed. From a local viewpoint, their cross-sections and kinematics can be reprogrammed by changing the direction of folding at some folds

Elastically and Plastically Foldable Electrothermal Micro‐Origami for Controllable and Rapid Shape Morphing

Integrating origami principles within traditional microfabrication methods can produce shape morphing microscale metamaterials and 3D systems with complex geometries and programmable mechanical properties. However, available micro‐origami systems usually have slow folding speeds, provide few active degrees of freedom, rely on environmental stimuli for actuation, and allow for either elastic or plastic folding but not both. This work introduces an integrated fabrication–design–actuation methodology of an electrothermal micro‐origami system that addresses the above‐mentioned challenges. Controllable and localized Joule heating from electrothermal actuator arrays enables rapid, large‐angle, and reversible elastic folding, while overheating can achieve plastic folding to reprogram the static 3D geometry. Because the proposed micro‐origami do not rely on an environmental stimulus for actuation, they can function in different atmospheric environments and perform controllable multi‐degrees‐of‐freedom shape morphing, allowing them to achieve complex motions and advanced functions. Combining the elastic and plastic folding enables these micro‐origami to first fold plastically into a desired geometry and then fold elastically to perform a function or for enhanced shape morphing. The proposed origami systems are suitable for creating medical devices, metamaterials, and microrobots, where rapid folding and enhanced control are desired.An elastically and plastically foldable micro‐origami is developed and tested to create controllable and functional 3D shape morphing systems with multiple active degrees of freedom. The work demonstrates a versatile design–fabrication–actuation method to achieve rapid folding, enhanced control, and function in different atmospheric environments, enabling applications in microrobots, medical devices, and metamaterials.Peer Reviewedhttp://deepblue.lib.umich.edu/bitstream/2027.42/163442/2/adfm202003741.pdfhttp://deepblue.lib.umich.edu/bitstream/2027.42/163442/1/adfm202003741-sup-0001-SuppMat.pdfhttp://deepblue.lib.umich.edu/bitstream/2027.42/163442/3/adfm202003741_am.pd